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Two-Stage Compression Permanent Magnet Screw Air Compressor Ct series

Two-stage permanent magnet frequency conversion air compressor is a kind of high-efficiency and energy-saving air compression equipment.
Working Principle
It adopts two-stage compression technology to gradually increase the gas pressure through two compression stages. In the first stage of compression, the air is initially compressed to a certain pressure, and then it enters the intermediate cooler for cooling to reduce the temperature before entering the second stage of compression to finally achieve the required high pressure output.
Permanent magnet frequency conversion technology, on the other hand, makes use of permanent magnet synchronous motors to automatically adjust the motor speed according to the actual air demand, thus achieving precise air volume control. Compared with the traditional fixed-frequency air compressor, it can effectively avoid frequent starting and stopping and no-load operation, which greatly reduces energy consumption.
Product features
High efficiency and energy saving: The combination of two-stage compression and permanent magnet frequency conversion technology makes the compressor able to save energy to the maximum extent during operation. Compared with single-stage compressor, two-stage compression can reduce energy consumption by about 15% to 30%. Meanwhile, the high efficiency of the permanent magnet synchronous motor further improves the overall energy efficiency.
Stable and Reliable: Adopting advanced design and manufacturing process to ensure stable operation of the equipment. The permanent magnet motor does not require excitation current, which reduces the loss and heat generation of the motor and prolongs the service life of the motor. Moreover, the intermediate cooling in the two-stage compression process can effectively reduce the temperature of compressed air and reduce the damage to the equipment.
Intelligent control: Equipped with intelligent control system, it can monitor the running status of the equipment in real time and adjust the parameters automatically to achieve unattended operation. Users can conveniently operate and manage the equipment through touch screen or remote control.
Low noise: optimised structural design and sound insulation measures make the air compressor run with low noise, providing users with a quiet working environment.
Convenient maintenance: the structure of the equipment is simple and easy to maintain. Regular maintenance and inspection can ensure the long-term stable operation of the equipment.
Application field
Two-stage permanent magnet frequency conversion air compressor is widely used in industrial production, manufacturing, automobile maintenance, building construction and other fields. It can provide stable and reliable compressed air source for pneumatic tools, spraying equipment, automated production lines and so on.
In a word, two-stage permanent magnet frequency conversion air compressor has become the ideal choice for modern air compression equipment with its features of high efficiency and energy saving, stability and reliability, intelligent control and so on.
Availability:
Quantity:
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  • G2

  • Hylein

Two-Stage Compression High Efficiency Permanent Magnet Variable Frequency Screw Air Compressor Ct series 37kw 55kw 75kw 90kw 110kw 132kw


Basic Info


Lubrication Style

Lubricated

Cooling System

Air Cooling

Power Source

AC Power

Installation Type

Stationary Type

Model NO.

CT

Type

Single Screw Compressor

Specification

37kw 55kw 75kw 90kw 110kw 132kw

Trademark

Hylein

Origin

China

HS Code

8414809090

Production Capacity

20, 000 Pieces/Year




Product Description


CT Series Parameter Table


Model

C37T

C55T

C75T

T90PM

T110PM

T132PM

Rate Power

37kW

55kW

75kW

90kW

110kW

132kW

F.A.D

7.5

m3/min

11.8

m3/min

16.0

m3/min

18.7

m3/min

22.5

m3/min

27.0

m3/min

Pressure

≤0.8MPa
(Please contact if there is any other pressure requirement,Under different pressure, the exhaust volume can be adjusted)

Drive Type

PM Motor/Direct-driven

Voltage

/Frequency

AC380V-50Hz

Starting Mode

Variable Frequency

Connection

G1-1/2''

G1-1/2''

DN65

DN80

DN80

DN80

Size(LxWxH)

1520X1050

X1500mm

1580X1160

X1600mm

1700X1160

X1720mm

2850X1840X2200mm

Weight

525kg

1085kg

1135kg

3000kg

3500kg

3800kg



Comparison between permanent magnet motor and ordinary asynchronous motor

Compared with electrically excited motors, permanent magnet motors have the following advantages:


High efficiency

Eliminate excitation system loss, improve efficiency 5-12%, high power factor, large torque inertia ratio, stator current and stator resistance loss reduction, and rotor parameters can be measured, good control performance, motor direct drive, no speed slip, no bearing and connection transmission, efficiency increased by more than 3%, light load than the same specification asynchronous motor efficiency increased by 15-35% or so. Always efficient regardless of light load or heavy load. At present, the energy efficiency of permanent magnet motors used by Hylein has reached the national level 1 energy efficiency standards.



Component Details





Classic air-cooled main engine

●IE4 High efficiency motor

●140℃ without losing magnetism

●IP23 and IP54 protection levels are optional, which is better according to the environment

●Wide speed range and torque for more broadband Settings




New oil-cooled main engine

● IE5 super efficient oil cooled motor

180℃ without losing magnetism

● Ip65 protection grade, suitable for all-weather conditions

● There is no cooling blade required by the air-cooled motor, and the wind resistance energy consumption is "0".

● At low speed, the motor cooling is constant, higher reliability and longer life

● The motor shell is wrapped by oil circuit, low noise



Application of frequency conversion technology

● A 37kW air compressor, if the load rate is 60%, means that 40% of the time is running in no-load, and the energy consumption of 21.3kW (full load 42.55/2) is wasted, if the air compressor is used for 6000 hours in a year, then 2400 hours is wasted with 21.3kW energy consumption.

● According to 6000 hours per year, it is estimated that 60% is the load state, and the annual power consumption is 153,180KWH, but in actual operation, 40% is no-load, and the power consumption is 21.3kW when no-load, that is, the waste electricity bill is 6000hx40%x22kW=51120kwh, the air compressor generally will not work under full load. The average load rate of industry statistics is 60% (industry data, actual savings are determined by customer conditions). When no-load occurs, the motor must continue to run no-load, resulting in waste.



Compared with ordinary power frequency and frequency conversion air compressor, permanent magnet frequency conversion air compressor has lower energy consumption and more energy saving!

Most enterprises reserve 20% of the air compressor displacement when selecting the type of air compressor because of the consideration of pressure loss and popular selection method. The air consumption fluctuates greatly at different time periods every year, every month, and every day, which directly leads to the vast majority of the air compressor time consumption only between 50-70% of the rated air displacement, and the user spends unnecessary electricity. The cost can not be reduced, in the current situation, the cost of materials is no longer the key to the cost of the product, but the electricity bill from day to month, saving electricity is saving cost, so that your products are more competitive!



Used in many fields, industries




CNC Industry
Adsorption, vacuum application

Printing Industry
Clamping, suction vacuum application

Electron Industry
HV, PV vacuum applications

Food Industry
Food vacuum packaging, canning
Freeze drying

Blister industry
Vacuum for various plastic products
Plastic uptake forming


After-sales Service



Equipment support High efficiency and energy saving equipment since the start of normal commissioning, to ensure the normal operation of the equipment.

Service scheme Monthly, quarterly regular arrangement of personnel to the user phone or on-site equipment operation inspection, testing work, timely understanding of unit operation dynamics, effective answer to user equipment operation questions, and do the corresponding need to improve maintenance, maintenance, to ensure the long-term effective work of the equipment, while providing service reports every time.

We have a solid theoretical knowledge, practical ability of strong service team and high-quality management team.


Our company will provide the fastest solution after receiving the notification of the failure of the user's equipment, and arrange technicians to arrive at the scene as soon as necessary.

Warranty commitment High efficiency and energy saving equipment since the start of normal commissioning, the whole machine warranty for one year.


FAQ

Q1: What's your delivery time?

A: It takes about 15 days, if there is any urgent order, please contact us.

 

Q2: How long is your air compressor warranty?

A: One year for the whole machine when the compressor leave our factory.

 

Q3: How about your after-sales service?

A:1. Provide customers with installation and commissioning online instructions.

    2. Well-trained engineers available to overseas service.


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